Description
JZL Series Rotary-Drum Slag Cooler
JZL series rotary-drum slag coolers are suitable for hot slag cooling and waste heat recovery in carbon graphitization and circulating fluidized bed boilers.
Key Features and Advantages:
This equipment combines the advantages of foreign products and adopts a double-layer cylinder with continuous helical heat transfer fins, which has higher heat transfer efficiency than blade-spiral drums.
- Cooling medium mainly uses water cooling, supplemented by air cooling.
- The transmission mechanism adopts a variable frequency speed control system, which can be manually adjusted or automatically adjust the slag cooler output according to changes in equipment thermal load.
- Energy Saving: This equipment can also utilize the heat of the cooling medium, thereby achieving the purpose of reducing energy consumption and improving economic benefits.
- Designed and developed to meet the requirements of carbon graphitization and circulating fluidized bed boilers developing towards larger capacities.
Cooling Water Usage:
The cooling water for large-scale unit drum slag coolers is generally taken from the outlet of the condenser condensate pump and returned to the outlet of the last-stage low-pressure heater.
Based on a condensate pump outlet water temperature of 45℃, a cooler outlet temperature of 95℃, a slag inlet temperature of 950℃, and a slag outlet temperature of 100℃, 4.08 tons of cooling water are required per ton of slag, saving a large amount of water resources. At the same time, the thermal energy released by the hot slag can be fully recovered and utilized.
Cooling Medium & Air Cooling Considerations:
The cooling medium is mainly water, suitable for softened water.
Air cooling has a minor effect (generally no more than 5%), but its air outlet needs to be connected to the induced draft system (usually connected to the dust collector inlet); otherwise, dust will escape from the slag cooler and pollute the environment.
Cooling Water Flow Rate Formula:
The cooling water flow rate W (t/h) can be calculated by the following formula when air cooling is not considered:
W = 0.24 × Pz × (Tz1 - Tz2) ÷ (Ts2 - Ts1)
Where:
- Pz: Slag quantity (t/h)
- Tz1 - Tz2: Slag inlet and outlet temperature difference (℃)
- Ts2 - Ts1: Water inlet and outlet temperature difference (℃)
Technical Specifications
Model | Output (t/h) | Motor Power (kW) | Water Consumption (t/h) | Remarks |
---|---|---|---|---|
JZL8-6xL | 6 | 2.2 | 24 | |
JZL8-10xL | 10 | 2.2 | 40 | |
JZL10-12xL | 12 | 3 | 48 | |
JZL10-12xL | 15 | 7.5 | 60 | |
JZL15-20xL | 25 | 15 | 80 | |
JZL8-25xL | 35 | 22 | 100 |